These notes are in addition to the installation instructions you will get with the particular product you buy. Where there is a conflict, go with their instructions. I learned a lot from the tutorial on laminates at www.ifloor.com and I recommend you read it. They include an extensive listing of brands and products, with ratings. I also learned a couple things from the Pergo website instructions; www.pergo.com. Pergo has a videotape on installation, but I didn't find it very helpful. BTW, ifloor has great prices on the laminates, but you might be able to get the non-color-coordinated components and supplies cheaper at a home center.
Laminate Types
There are two basic types:
snap-together and glued. And there are many grades and qualities
available from various manufacturers. The snap-together type is easy
to install and installation goes fast. The glued type is much more water resistant.
IMHO only the glued type should be used in bathrooms and kitchens and
laundry rooms - wet rooms. Personally, I prefer the glued type for all
applications because I believe it sounds more solid.
Quality Factors
In reading the ifloor tutorial, note that there
are a couple different thicknesses, there are a couple different backing
materials, and there is some variation in the surface finish. Also realize
that there may be more than one thickness of foam underlayment. My observation
is that the thicker laminates and thicker underlayments give the quietest
floor.
First Things First
Order your material and leave it in the unopened
packs in rooms near where it will be installed for at least 48 to 72 hours,
to acclimate to the temperature and humidity. While it is doing that, you
can prepare the rooms where it is to be installed.
Floor Preparation
The laminate foam underlayment can absorb small
bumps in the flooring, but you will get the best job if the floor is flat
and clean. Do not even think about laying laminate over ceramic tile or
carpet; however, you can lay it over ceramic tile if you first use a floor
leveling compound.
When we laid laminate in our place, it was replacing
some vinyl tile, sheet vinyl, and carpet. When I pulled the carpet, I found
some old sheet vinyl I had forgotten about. I removed the vinyl tile and
all the sheet vinyl, as well as the carpet. I may not have needed to remove
the vinyl tile and sheet, but I didn't want any question about how well it
was fastened down around the edges. Also, you want the minimum thickness of
floor covering in a kitchen so the dishwasher is not impacted. I used an 8"
razor floor scraper, the heavy kind with a single blade; the weight worked
in my favor. It was hard work but really didn't take all that long, and it
left the concrete slab very smooth. I swept and vacuumed up the dust and
then as I laid the 6-mil plastic, I swept up the fine dust with my hand.
You may not feel it is necessary to go to those
lengths to get the slab clean, and I won't argue with you. But by sweeping
the floor clean with your hand, you can tell if it is as flat as you want.
Layout
The general rule of thumb is to lay the planks across
the field of view from the most important view point. For example, if you
see the laminate in your family room from the entry of your home, you should
lay the planks side to side across that view. The other rule is to run the
planks the length of a hallway rather than across it. If these two rules
conflict in your place, you will have to be the judge of which is most important,
but I would consider the first rule the most important.
When you start the installation, open up
a couple cartons and lay them out in order on any convenient floor. You will
probably note a repeating pattern on the planks in each carton. I would also
expect that you will find the pattern at the end of one plank will line up
with the beginning of the next plank, and so on. I recommend you
stick a small piece of masking tape on each plank and number it, as it comes
out of the carton to make this pattern matching easier. So you will have
numbers 1 through 6, say, from each carton, and each number 1 will be identical.
You want to continue the pattern matching in each row and you want to offset
the pattern in adjacent rows. The end result will be an apparent random pattern.
Next lay a few planks loose, end to end, across
the length of the room to see how they end up at the far wall. You may want to adjust
the position of the first plank so you do not have a very small end plank.
Also check to see how the width of the planks will come out across the
room in the other direction, so you don't end up with a sliver of a plank
at the far side. More on this later.
Tools
For a quality job you need to set
the planks under door casings and
jambs. The instructions will probably advise you to cut the bottom of
these away by laying a handsaw on a scrap of material. This is a tedious
process for a large job, and a backbreaker. Instead, rent a Crane jamb
saw at Home Depot or a rental yard. This is basically a circular saw set
on end in an adjustable frame. You adjust the frame for the thickness
of the planks and the underlayment, and then cut each door jamb and
casing. This takes just a fraction of the time and does a neater job.
Rental of this saw should be something like $30 for a half day, and
you can do the whole job in less than an hour in a typical home.
The other major tool you will need is either a table
saw or a power mitersaw to cut the ends of planks. Sooner or later you will
also have to rip cut the width of one or more planks. These planks chew
up even carbide blades, so for a large job, you may need two or three blades.
One economical solution is to buy an inexpensive 10" benchtop table saw,
or rent one. You can get a cheap Delta table saw for about $120, plus blades.
You can get almost the same saw from Harbor Freight and Tools for less
money, and they are frequently on sale for $90. The cuts you make will almost
all be covered by quarter round or base shoe, so they could even be made
with a circular saw.
You should rent a Pergo Installation Kit, for about
$35/day; this includes several strap clamps that will reach across the
average room and also some adjustable spacers. You should also buy the
inexpensive Pergo kit of wedges, tapping block, and pull bar.
You will need scissors and/or utility
knife to cut the plastic sheet used on concrete floors and the foam
underlayment, plus pencils, etc as you would expect.
Supplies
Obviously you will need the glue if you are using
the glued type laminate. Use the glue recommended by the laminate manufacturer;
I wouldn't substitute on this item. If you are laying the laminate
over a concrete slab, you will need 6-mil plastic to lay on the floor.
Pergo sells their own, but I am not convinced it is any better than the
plastic you could get at a home center. If you are laying the laminate
over sheet vinyl on concrete, you may not need the 6-mil plastic; go by
the manufacturer's recommendations.
Starting The Job
You have already laid out the first few planks to
check the pattern, so start off with the real thing. I believe they recommend
starting in the upper left corner because of the way the tongues and grooves
are cut. Pergo tells you to lay the first plank without cutting, then cut
1/3rd off the first plank in the next row, and 2/3rds off the first plank
in the third row. This process is continued across the width of the room.
This staggering is very important for two reasons. One is that it makes
the joints stronger and the other is that it gives a random pattern. I saw
Pergo laid in a retail store (a flooring store, no less) where the installers
did not stagger the rows. The effect was terrible and very obvious.
If you are gluing, start using the strap clamps
right away to clamp the planks both directions as you glue them. At this
point a helper can be a real asset, if only to open cartons, number the
planks, and hand them to you. You should start by gluing three rows of
planks across the room, and then build the planks in a triangular fashion
from there. Wipe off the excess glue immediately as you go; a big yellow
sponge and water works well for this. Have your helper go over the surface after a bit
with the same sponge wet in vinegar water. This is very effective at removing
the glue, before it fully cures, and also works even on cured glue.
Be sure the planks are pulled together tightly in
both directions. Pergo advises that the joints may swell just a bit
at first but that as the glue dries, this will go away.
Where two areas of laminate could shift
in relation to each other because of natural expansion/contraction, use a
T-molding strip to join these areas. For example, if you have run the laminate down a
hallway past a bathroom where you will also be using the laminate, it might be
wise to allow the joint at the doorway to shift so the joint will not pull apart.
The T-molding will cover the gap between the two areas.
There are other special moldings available
such as End Moldings for where the laminate butts up against exterior door
thresholds or other hard surfaces, and Carpet Reducers for where the laminate
meets carpeting. Pergo, and possibly others, can supply a small base molding
but it looked pretty cheap.
Edge Sealing
In wet rooms, seal the edge of the laminate with
a permanent caulk. You can get a clear 50-year latex caulk by DAP that is easy
to use and certainly adequate. I do not recommend silicone caulk because
it is unreliable unless put on a perfect surface and it is messy to clean up.
Apply the caulk and smooth it with a finger to assure adhesion. Use this
also around the toilet flange in a bathroom.
Base Shoe
You should place the planks so there is a gap of
1/4" or so all around the room. This gap should be covered with base shoe
or quarter round. We liked the effect of the quarter round that matched the
laminate, against painted base molding. With this combination, the base
molding stands out and the quarter round blends with the floor.
Installing base shoe or quarter round
is very easy if you have access to a pneumatic brad nailer or finish nailer.
Nail it to the wall or base molding, not the laminate.
Patching
Nail holes in the quarter round and gaps between
planks can be filled with the matching finishing putty, which is a color
matched caulk.
Cleaning
Normal cleaning couldn't be easier! Use a
Swifter cleaning tool (about $15); these can use either a dry dusting
pad or a damp cleaning pad. The dry pad is electrostatically charged to pull dust
and hair out of crevices. For a vacuum, a long handled cordless vac is good
(about $40). For a stubborn spill, use some vinegar in water, or any water-based
household cleaner.