These notes are in addition to the installation instructions you will get with the particular product you buy. Where there is a conflict, go with their instructions. I learned a lot from the several tutorials on laminates at ifloor.com and I particularly recommend reading their latest tutorial and product ratings at www.ifloor.com/articles/lam/lamwars2.html. They discuss the differences between the products, with ratings from an independent laboratory. I also learned a couple things about installation from the Pergo website; www.pergo.com. Pergo has a videotape on installation, but I didn't find it very helpful. BTW, ifloor has great prices on the laminates, but you might be able to get the non-color-coordinated components and supplies cheaper at a home center.
Laminate Types
There are three basic types according to ifloor:
snap-together, click-together, and glued. The snap-together types are a one-shot assembly
that cannot be separated, and for that reason, they are not recommended. The click-together types are most of what you see today; they can be disassembled and re-assembled.
The glued types have all but disappeared from the marketplace. I believe there is only one generally available glued type available today and that is Pergo Paradigm. It is unique
in that the glue is pre-applied; you wet it with water from a special water bottle and it changes color to indicate that it is ready to be assembled. I have no experience with this product but it is rated highly. There are also many grades and qualities available
from various manufacturers. Water resistance is no longer a factor of being glued together. Please go to the ifloor site for a further discussion of product features.
Typically a laminate is installed over a foam or cork
underlayment to absorb small irregularities in the floor surface and to quiet the
laminate. There are now some laminates that include the
underlament attached to each plank.
Many manufacturers supply laminate flooring in
both plank style and tiles. I have not used the tiles but I understand they should
be installed the same way as the planks. The rest of this discussion is focused
on the planks, but you can adapt it to the tiles.
Quality Factors
There
are a couple different thicknesses, there are a couple different backing
materials, and there is some variation in the surface finish. Also realize
that there may be more than one thickness of underlayment. My observation
is that the thicker laminates and thicker underlayments give the quietest
floor. Be cautious of inexpensive laminates sold by home centers; many are a
spec grade designed to meet a low price, but without quality considerations.
First Things First
Order your material and leave it in the unopened
packs in rooms near where it will be installed for at least 48 to 72 hours,
to acclimate to the temperature and humidity. While it is doing that, you
can prepare the rooms where it is to be installed.
Subfloor Preparation
Laminate can be laid over concrete slab, wood
floors and vinyl sheet. Do not even think about laying laminate directly over
carpet because the laminate will flex and the joints will crack. Don't plan to
lay it over ceramic tile unless you first use
a latex-modified cement-based floor leveling compound; select one that can be
feathered out at the edges. You can also use this leveling compound if you find hollow
spots in the subfloor; laminate manufacturers usually say hollow spots should be no
greater than 3/16" in 6'. Laminate flooring is a floating floor - not fastened
down - but hollow spots will allow it to bounce and weaken the joints. If you find
humps in a wood subfloor, you can power sand them down using a very coarse grit.
If you find humps in a slab, you may be able to sand or grind them down but you may end up
having to fill everywhere else. Do not lay laminate over glued down wood floors
or vinyl on a slab unless there is a moisture barrier over the slab under those products.
The laminate underlayment can absorb small bumps in the flooring, but you will get the best
job if the floor is flat and clean.
When we laid laminate in our place, it was replacing
some vinyl tile, sheet vinyl, and carpet. When I pulled the carpet, I found
some old sheet vinyl I had forgotten about. I removed the vinyl tile and
all the sheet vinyl, as well as the carpet. I may not have needed to remove
the vinyl tile and sheet, but I didn't want any question about how well it
was fastened down around the edges. Also, you want the minimum thickness of
floor covering in a kitchen so the dishwasher is not impacted. I used an 8"
razor floor scraper, the heavy kind with a single blade; the weight worked
in my favor. It was hard work but really didn't take all that long, and it
left the concrete slab very smooth. I swept and vacuumed up the dust and
then as I laid the 6-mil plastic, I swept up the fine dust with my hand.
You may not feel it is necessary to go to those
lengths to get the slab clean, and I won't argue with you. But by sweeping
the floor clean with your hand, you can also tell if it is as flat as you want.
Layout
Layout of the pattern is extremely important;
it will make the difference between a quality job and an amateur job.
The general rule of thumb is to lay the planks across
the field of view from the most important view point. For example, if you
see the laminate in your family room from the entry of your home, you should
lay the planks side to side across that view. Some manufacturers say to lay the planks
so sunlight is in the direction of the length of the planks, but I don't agree.
The other rule is to run the
planks the length of a hallway rather than across it. If these rules
conflict in your place, you will have to be the judge of which is most important,
but I would consider the first rule the most important. We had a hallway that turned a
corner at the end. We laid the planks down the main hall and continued that direction
as the hall went around the corner since that was an area that would seldom be seen
by a guest.
When you start the installation, open up
a couple cartons and lay them out in order on any convenient floor. You may
note a repeating pattern on the planks in each carton. I would also
expect that you will find the pattern at the end of one plank will line up
with the beginning of the next plank, and so on. If you find this repeating
pattern, I recommend you
stick a small piece of masking tape on each plank and number it, as it comes
out of the carton to make this pattern matching easier. So you will have
numbers 1 through 6, say, from each carton, and each number 1 will be identical.
You want to continue the pattern matching in each row and you want to offset
the pattern in adjacent rows. The end result will be an apparent random pattern.
Next lay a few planks loose, end to end, across
the length of the room to see how they end up at the far wall. You may want to adjust
the position of the first plank so you do not have a very small end plank.
Also check to see how the width of the planks will come out across the
room in the other direction, so you don't end up with a sliver of a plank
at the far side. More on this later.
Tools
For a quality job you need to set
the planks under door casings and
jambs. The instructions will probably advise you to cut the bottom of
these away by laying a handsaw on a scrap of material. This is a tedious
process for a large job, and a backbreaker. Instead, rent a Crane jamb
saw at Home Depot or a rental yard. This is basically a circular saw set
on end in an adjustable frame. You adjust the frame for the thickness
of the planks and the underlayment, and then cut each door jamb and
casing. This takes just a fraction of the time and does a neater job.
Rental of this saw should be something like $30 for a half day, and
you can do the whole job in less than an hour in a typical home.
The other major tool you will need is either a table
saw or a power mitersaw to cut the ends of planks. Sooner or later you will
also have to rip cut the width of one or more planks. These planks chew
up even carbide blades, so for a large job, you may need two or three blades.
One economical solution is to buy an inexpensive 10" benchtop table saw,
or rent one. You can get a cheap Delta table saw for about $120, plus blades.
You can get almost the same saw from Harbor Freight and Tools for less
money, and they are frequently on sale for $90. The cuts you make should
all be covered by quarter round or base shoe or edge molding, so they could
even be made with a circular saw or a saber saw (jig saw).
If you are using the glued laminate, you should
rent a Pergo Installation Kit, for about
$35/day; this includes several strap clamps that will reach across the
average room and also some adjustable spacers. You should also buy the
inexpensive kit of wedges, tapping block, and pull bar.
You will need scissors and/or utility
knife to cut the plastic sheet used on concrete floors and the foam
underlayment, plus pencils, etc as you would expect. You can mark the
planks for cutting with a pencil.
Starting The Job
On a slab floor, you need to lay a moisture
barrier, which is usually a 6-mil poly sheet. While it is tempting to use
standard poly from a home center, it would be best to use the manufacurer's
product so the warranty will not be voided. The poly must be overlapped at
the joints by 8".
A foam or similar underlayment is required for laminate
flooring. Some products have the underlayment already attached to the back of the planks.
If you have a choice, using the premium or heavier underlayment will give a more solid
sounding floor, and I highly recommend you do this. The underlayment sheets are butted together, not overlapped. Tape the joints with masking tape enough that they do not shift as you lay the laminate. In some cases the manufacturer offers a combination moisture barrier
and underlayment; follow their directions in using it.
You have already laid out the first few planks to
check the fit, so start off with the real thing.
Start in the upper left corner with the groove edge against spacer blocks against
the wall. Pergo tells you to lay the first plank without cutting, then cut 1/3rd
off the first plank in the next row, and 2/3rds off the first plank in the third row.
This process is continued across the width of the room. This staggering is very
important for two reasons. One is that it makes the joints stronger and the other is
that it gives a random pattern. I saw Pergo laid in a retail store (a flooring store,
no less) where the installers did not stagger the rows. The effect was terrible and
very obvious. On some other types of plank patterns, the manufacturer may specify a
different method of starting and staggering the pattern; follow their recommendations.
Tap the planks together with the tapping block or
pull bar as you go. Use wedges against the far wall to maintain the spacing. If you
are gluing, start using the strap clamps
right away to clamp the planks both directions as you glue them. Keep the straps lined
up reasonably straight with the walls. Apply the glue per directions on the carton. A
helper can be a real asset, if only to open cartons, number the planks, and hand them to you. Start by assembling three rows of planks, full length; at that point eyeball check that
the joints are straight. Then build the planks in a triangular fashion from there. If
using the glued type, wipe off the excess glue immediately as you go; a big yellow tile sponge and vinegar water works well for this. Be sure the planks are pulled together tightly in
both directions.
Note that the laminate should go under a
toilet; trying to fit it around a toilet would be tedious and could be a
serious problem if you have to replace the toilet in the future.
Where two areas of laminate could shift
in relation to each other because of natural expansion/contraction, use a
T-molding strip to join these areas. For example, if you have run the laminate down a
hallway past a bathroom where you will also be using the laminate, it might be
wise to allow the joint at the doorway to shift so the joint will not pull apart.
The T-molding will cover the gap between the two areas.
There are other special moldings available
such as End Moldings for where the laminate butts up against exterior door
thresholds or other hard surfaces, and Carpet Reducers for where the laminate
meets carpeting. I hear that Pergo has the largest selection of moldings and that
they are the best designed. Pergo, and possibly others, can supply a small base molding
but it looks pretty cheap; however, the color-coordinated base shoe (quarter round)
works well against your base molding.
Edge Sealing
In wet rooms - kitchen, bath, and laundry -
you must seal the edge of the
laminate with a permanent caulk. But in my opinion, it is best to seal the edges
in all rooms. You can get a clear 50-year latex caulk by DAP that is easy
to use and certainly adequate. I do not recommend silicone caulk because
it is unreliable unless put on a perfect surface, and it is messy to clean up.
Apply the caulk and smooth it with a finger to assure adhesion. Use this
also around the toilet flange in a bathroom.
Base Shoe
You should place the planks so there is a gap of
1/4" or so all around the room. This gap will be covered with base shoe
or quarter round. We liked the effect of the quarter round that matched the
laminate, against painted base molding. With this combination, the base
molding stands out and the quarter round blends with the floor. Use your own
judgement about base molding under kitchen and bath cabinets; it may not be
necessary and may not even fit. But do use the base shoe.
Installing base shoe or quarter round
is very easy if you have access to a pneumatic brad nailer or finish nailer.
Nail it to the wall or base molding, not the laminate. I usually caulk around a toilet
after it is installed, but some people claim that should not be caulked so if there
is a wax ring leak, it will be obvious right away and can be repaired before damage
is done. A good compromise is to caulk the front but leave the back few inches uncaulked.
Patching
Nail holes in the quarter round and gaps between
planks can be filled with the matching finishing putty, which is a color
matched caulk or similar product.
Water Damage
Disaster? Maybe not. Water on the laminate that is
not wiped up right away may cause some damage. The joints will probably absorb
some water and swell up. Worse, the water will get under the laminate and not be able to
evaporate so that the swelling will continue for some time. Let me tell you of three
situations to demonstrate what could happen.
An experience I had was in our kitchen where we have a glued-together laminate. While we were on a two-week vacation trip the fridge water
connection broke and a small amount of water leaked onto the laminate. The water got
under the laminate and seeped under an area roughly 3x4'.
I could tell because the end joints in particular swelled up a small amount. The quarter
round at the wall was damaged beyond repair, but that was simple to replace. I just
didn't want to rip up the laminate so I let it go. Over a period of several weeks the
swelling of the joints gradually went down so that today there is no evidence of water
damage.
A story from a website tells of a mother who thought
the floor should be wet mopped regularly. When she did this, she apparently really
laid on the water. The floor was a click-together type and the joints were destroyed.
One of my customers wanted an inexpensive solution
to a maintenance problem. This was for an elderly lady, and the caregiver told me she had
"accidents" on the way to the bathroom from the adjacent bedroom. A further complication
is that the bathroom had a walk-in shower with the sliding doors removed; that meant
water came out of the shower onto the floor pretty heavily and had to be mopped up.
The off-white carpet just had to go, and we discussed several alternatives. She finally
opted for laminate flooring even though I said it could not be guaranteed to stand up to
water. I selected QuickStep laminate (a click-together type) because the
source said it had just been approved by the manufacturer for use in a bathroom; it had
a very unique interlocking joint. I installed it and the last time I saw it, it was
holding up very well.
Cleaning
Normal cleaning couldn't be easier! Use a
Swiffer cleaning tool (about $15); these can use either a dry dusting
pad or a damp cleaning pad. The dry pad is electrostatically charged to pull dust
and hair out of crevices. For a vacuum, a long handled cordless vac is good
(about $40). For a stubborn spill, use some vinegar in water, or any water-based
household cleaner. In desperation you can use a petroleum solvent.